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What Generator do I need to power my Welding set

 
 
Fri 25 Nov, 2016 12:03 pm
Hello I need to know what size generator I need to power my Welding set.
It's a 250A Mig set,
power factor 0.93 and pulling 38.2A at full power
Many thanks
Tom
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Type: Question • Score: 2 • Views: 979 • Replies: 13
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timur
 
  3  
Fri 25 Nov, 2016 12:10 pm
@Tom-Boyle,
The doc says:
Generator friendy, min 10 kVA rating..
contrex
 
  1  
Fri 25 Nov, 2016 12:28 pm
@timur,
bookmark
0 Replies
 
dalehileman
 
  -1  
Sat 26 Nov, 2016 02:21 pm
@Tom-Boyle,
Tim, Con, don't understand your responses to Tom's q

But Tom I don't understand your q either. For the benefit of the few idiots amongst us (me), what's a Mig (Do I remember a German airplane by that moniker....)

..and most of us understand what's meant by pf and amps, the "250A" puzzles an undereducated (me again)
timur
 
  1  
Sat 26 Nov, 2016 02:36 pm
@dalehileman,
I'm going to answer your question, Dale, even though I know you'll forget it in the next five minutes.

A Mig 250A is a Metal Inert Gas welding device model.

When used with a generator, the latter needs to be a 10 kVA rating.
contrex
 
  1  
Sat 26 Nov, 2016 03:53 pm
@dalehileman,
dalehileman wrote:
what's a Mig (Do I remember a German airplane by that moniker....)

MiG planes were Russian/Soviet.

Quote:
the "250A" puzzles an undereducated (me again)

The welding arc is generated using around 15 to 25 volts, and the 250 A (ampere) rating is the maximum current at that voltage than can be supplied to the arc.
dalehileman
 
  -1  
Sat 26 Nov, 2016 05:12 pm
@timur,
Quote:
even though I know you'll forget
Alas Tim you've got me pegged

Quote:
Mig 250A...Metal Inert Gas
Thanks again Tim as I has imagined it to mean 250 Amps. So the "250A" is a serial no. of some sort


Edited to remark that Con above has confirmed it's indeed 250 amps but I'm still not sure what's rated so much higher, apparently, than needed

Just wait til you're 86
0 Replies
 
dalehileman
 
  -1  
Sat 26 Nov, 2016 05:17 pm
@contrex,
Quote:
the maximum current at that voltage than can be supplied to the arc.
Thanks once more Con, I'm just beginning to get it
contrex
 
  1  
Sun 27 Nov, 2016 03:24 am
@dalehileman,
dalehileman wrote:

Quote:
the maximum current at that voltage than can be supplied to the arc.
Thanks once more Con, I'm just beginning to get it

250 amps at 25 volts = (250 x 25) VA = 6.25 kVA but there will be losses in the controller unit and - importantly - arc welding is cruel to any power supply. Big spikes (inrush currents) e.g. when the arc is struck. You want a beefy generator, even with a "generator friendly" welding set. Some 250 A sets specify a 7 kVA generator minimum.

When I was a kid you could see in small ads in auto magazines, cheap welding outfits that were just an electrode holder and a return current clamp with leads to connect to a car battery. Believe me those batteries didn't have a long life.






dalehileman
 
  1  
Sun 27 Nov, 2016 01:15 pm
@contrex,
Thanks Con; what had me puzzled was the diff 'tween the two amp ratings. Clearly the 250 is a peak ("big spikes")

I guess
contrex
 
  1  
Sun 27 Nov, 2016 01:51 pm
@dalehileman,
dalehileman wrote:
Thanks Con; what had me puzzled was the diff 'tween the two amp ratings. Clearly the 250 is a peak ("big spikes")

No, it is the maximum continuous low voltage DC current available to the arc during a weld. The unit pulls 38.2 A from the AC power source (power utility or generator) at full power. I suspect this is 220 volts, so we are looking at around 8.4 kVA but they wisely say use a 10 kVA minimum generator.









dalehileman
 
  1  
Sun 27 Nov, 2016 02:30 pm
@contrex,
Con thanks for your patience. I see now that an input of about 40A at about 200 v is about 8 kva. Even my old head....

So ignoring precise detail of arith and eff, output of 250A at about 8 kVA is roughly 30 v
contrex
 
  1  
Sun 27 Nov, 2016 02:53 pm
@dalehileman,
dalehileman wrote:
So ignoring precise detail of arith and eff, output of 250A at about 8 kVA is roughly 30 v

Yes. Arc voltage will vary between around 15 to 30 volts depending on conditions selected by the operator.
dalehileman
 
  0  
Sun 27 Nov, 2016 02:59 pm
@contrex,
Thanks again Con, it's not everyday that...
0 Replies
 
 

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