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Multiple independent events

 
 
burkeaw
 
Reply Fri 18 Jan, 2013 03:31 pm
Hi,
we have 13 machines which operate independently.
Each machine has a 12 hour cycle
During the 12 hour cycle, there is a critical 90min period.
If a key component on the machine fails during this 90min, the product is spoiled
These key components are changed every 13 weeks.
Despite this proactive component changing, we have had 6 failures of these key components in the last 12 months. The average life of these failed components is 800 hours
what is the probability of a component failing on any machine during the critical 90 minute period?

Thanks for your help, Tony
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DrewDad
 
  1  
Reply Fri 18 Jan, 2013 03:43 pm
@burkeaw,
How long per day to the machines operate? Do they go through two 12-hour cycles, or do they only do one 12-hour cycle per day?
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markr
 
  1  
Reply Fri 18 Jan, 2013 08:42 pm
@burkeaw,
A probably very oversimplified approach that avoids MTBF calculations and statistics might be:

6 failures on 13 machines per year is 6/13/4 = 0.115 failures per machine per quarter
7/8 of the cycle is non-critical

the probability that a given machine fails in a quarter is 0.115
the probability that a given machine doesn't fail or fails outside the critical period in a quarter is (1 - 0.115) + (7/8 * 0.115) = 0.9856
the probability that 13 machines don't fail during the critical period in a quarter is 0.9856^13 = 0.828
the probability that at least one machine fails during the critical period in a quarter is 1 - 0.828 = 0.172
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