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Reverse leakage current is different from the advertised feature of PB137

 
 
lavanda
 
Reply Wed 8 Mar, 2017 09:08 pm
I am using a PB137 battery-charger chip as a float-charger for a 12V 4.5AH Sealed Lead Acid Battery.

I started by using the circuit shown on page 5 (Section 3 Application) of the PB137 Data Sheet
(http://www.kynix.com/uploadfiles/pdf65976/PB137ACV.pdf ),
where it holds the float voltage at 13.70V. That works as advertised.

I have encountered a problem which runs contrary to the advertised feature that "Reverse leakage current less than 10uA" as shown on page 1 of the DS and Irev Reverse Leakage Current shown in Table 4.

For testing, I have used a current-limited regulated DC bench supply set to about 18V for the input source. I added the bypass caps as shown in the applications schematic. I connected the output to the SLA, and the charging current tapers nicely toward zero as the battery accumulates charge, settling out to near 13.70V.

However, the problem shows up if the input supply is disconnected (or set to zero volts). The DS implies that this is ok; that the current that flows backwards from the battery into the output terminal of the PB137 should be less than 10uA.

What actually happens is that the initial reverse leakage current is about 50mA, which then rapidly increases to over 0.4A as the PB137 goes into thermal runaway and meltdown. The energy to blow up the PB137 comes from the battery.

This is not a fluke; I have blown up three PB137s in an attempt to understand on what is going on. They all got seriously hot, melted and now show a short between all three leads. So my question for the forum: has anybody else experienced this?

I have a workaround but it is not too elegant. I added a Si rectifier (1N4002) in series with the output lead (cathode toward the battery), which drops the output voltage by about 0.7V, but prevents any reverse current from flowing from the battery into the regulator output.

To compensate for the low output voltage, I added a small-signal Si diode (1N914) in the PB137 ground lead, cathode to ground. The regulator quiescent current (4 to 8mA) forward biases the diode, and raises the regulator output voltage by about 0.6V, which results in a final battery float voltage of ~13.5V, which I like better than the 13.7V from the intrinsic PB137, which is a bit too high for forever floating SLAs in my experience...

Any other suggestions?
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dalehileman
 
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Reply Thu 9 Mar, 2017 02:37 pm
@lavanda,
Wow Lav you clearly know your stuff. I'd suggest the reverse leakage owes to something else you've connected across it, like a leaky cap., but clearly you're a lot smarter than that. My immediate conclusion is that the damn thing is defective

...after a lifetime in electronics. However there are even some smarter guys hereabout....that is, smarter not than you but me....and so let's hear from Man, Eng, etc, guys who actually looked at your schem

Clearly you're a newcomer but w/ no pro some of us might like to learn a bit more about you
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